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Impact Plastics has refined the art and technology of olefin extrusion to provide our customers with a high efficiency, precision gauge extruded polypropylene sheet designed to optimize thermoforming processes for critical applications.

About Polypropylene

PP RIC CodePolypropylene (PP) is a semi-crystalline polymer that is hazy in its natural state. This material is generally characterized as having a higher stiffness at a lower density, resistance to higher temperatures, and an excellent strength to weight ratio. There are three main grades of PP resin which allow for improvement of specific properties as determined by the composition of the polymer chain.

Homopolymer PP

Homopolymer PP can be considered the most ‘basic’ grade of PP resin. This grade of PP resin is more rigid and has good resistance to high temperatures, making it particularly suitable for high-heat applications such as hot fill and microwave applications or steam sterilization applications. However, the tradeoff to this is lower impact resistance, particularly at low temperatures.

Impact-Plastics-Food-Packaging-UltraClear-PPAdditional characteristics of this grade of PP resin include a high melting point leading to excellent stiffness, superior scratch resistance, and good chemical resistance against most inorganic acids, alkalis and salts. In addition, this grade of PP resin provides strong resistance to environmental stress cracking when in contact with alcohols, esters, detergents or polar hydrocarbons.

Clarified Grades of homopolymer PP are available from Impact Plastics.

Random Copolymer PP

Random copolymer PP resins are created by modifying the PP polymer chain through the addition of random chains of ethylene among the PP units. Due to the presence of ethylene, the rigidity characteristic of homopolymer resins is somewhat sacrificed, however, this results in improved impact strength and a softer feel. Additional benefits to this include improved heat sealability, lower melting point, resistance to envitonmental stress cracking and improved clarity. Random Copolymer PP resins also exhibit good chemical resistance against most inorganic acids, alkalis and salts. Clarified grades of random copolymer PP are available from Impact Plastics.

Click here to download our free case study to learn how you can maximize efficiencies and put more money back to your bottom line by switching to polypropylene!

Impact Copolymer PP

Impact-Plastics-Microwaveable-Form-Fill-and-Seal-Food-PackagingSimilar to random copolymers, impact (or block) copolymer PP resins are derived through copolymerization with ethylene, but with this grade the ethylene content is much higher. This results in a much tougher material with excellent impact strength even at low temperatures. For this reason, impact copolymer PP resins are particularly suitable for freezer and freezer-to-microwave applications.

Clarified Impact Copolymer PP

903D PP Food CupsTraditionally, using an impact copolymer PP resin comes with a tradeoff when it comes to aesthetics as typical impact copolymers cannot be clarified, even through the use of additives, and have a milky or hazy appearance in their natural form.  However, now Impact Plastics offers a first-of-its-kind clarified impact copolymer PP that offers the ultimate balance of properties and aesthetics.

903D PP sheet from Impact Plastics offers improved clarity an aesthetics for thermoformed products without sacrificing performance properties.  903D PP sheet offers the ultimate balance of properties – combining the stiffness characteristic of a homopolymer, the toughness of an impact copolymer, and the clarity of a random copolymer – all in one high efficiency polypropylene sheet.

This material’s unique set of properties make 903D PP sheet suitable fo a range of thermoforming applications including:

  • Refrigerated food trays and deli cups
  • Cold blended drinks and ice cream cups
  • Frozen food containers, with ductile breaks up to -20 C
  • Microwavable and re-heatable food packaging
  • Cold temperature high pressure pasteurization (HPP) applications

Click here to download our 903D Clarified Impact Copolymer PP Data Sheet!

Custom Grades

With continued advancements in technology, both on the resin production side and the extrusion side, traditional differences in the primary grades of PP resin have blurred. Custom grades polypropylene and specialty formulations are available from Impact Plastics upon request.  Impact Plastics recommends testing of the material for every new application and custom tailors PP formulations to meet the customers ultimate goals for their project.

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Additional Information

Check out some more information on our polypropylene sheet products!

Data Sheet Downloads

Homopolymer PP Data Sheets
Random Copolymer PP Data Sheets
Impact Copolymer PP Data Sheets

Not sure which grade of PP is right for you?

Download all of our PP data sheets here:

Download All PP Data Sheets

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We’ve Blogged About It!

Want to learn more?  Check out some of our related Blog Posts:

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How to Decide Between the Three Main Grades of Polypropylene Resin

Learn About Your Plastic Sheet: 7 Key Facts About Polypropylene

Capture Efficiencies by Making the Switch to Polypropylene


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